I realized after my Ugoos box died that overheating is a big problem with cheap Android TV boxes. A teardown of the Ugoos box shows that it does not have any heatsink or fan at all! The X96 Air does have a heatsink, but the heatsink is located at the bottom of the casing with no ventilation. In this default configuration, with the ambient room temperature at 25c and playing a 1080p video, I was seeing the CPU temperature at 67c. I drilled a couple of holes at the bottom of the casing. The CPU temperature fell to 59c with the box raised about 2cm with plastic blocks. I retrieved an old 5V laptop fan: Then cut and strip away a spare USB cable: Solder the red and black wires on the fan and the cable: Secure the fan to the bottom of the casing with double-sided tape, then plug the fan into the box's USB connector. Here's a view of the box with some 3D-printed risers installed at the bottom to give the mounted fan sufficient clearance: The CPU now runs at 43c, a huge drop from the ...
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